Your partner in manufacturing digitalisation.

Production planning and scheduling. Manufacturing execution. Systems integration. Customised solutions.

Production Scheduling, Manufacturing Execution and more…

Smart Factory Software

Nexelem is a next-generation production management suite designed to help you streamline operations. It comprises many functional modules, including: MES, APS, WMS and IIoT. It is people-centric and supports the Industry 4.0 concept by integrating with existing ERP, machines and sensors.

Automate and optimize production planning.
Generation-Z compliant user interface.
High accuracy manufacturing reporting.
Automate and optimize production planning.
Oversee the flow of information from order to fulfillment.
Reduce the time of repetitive activities.
Increase productivity and profitability.
Control flow of materials.
Reduce chaos and Muda.

Free consultation

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The digital enterprise at your fingertips.

Multiplatform, boundless, scalable software.

Legible Gantt chart

MES, CMMS, APS, WMS, IIOT

VSM view

FLOW OF GOODS AND PEOPLE

Production reporting in Nexelem - dashboard screenshot

Reporting station

Data acquisition

Kanban view

Production Plan

Manufacturing KPIs — OEE monitoring

INFORMATIVE DASHBOARDS

Competence matrix in Nexelem MES - screenshot of dashboard

Skills management

COMPETENCES MATRIX & CALENDARS

Manufacturing Management Software

From Excel to dedicated production planning tool and manufacturing execution.

Achieve paperless production with Nexelem.

Manufacturing Execution Software

Take command of your manufacturing operations within an intuitive graphical user environment. Seamlessly integrate with your company’s ERP and other external systems, such as CMMS and WMS, or utilise tailored solutions from Nexelem.

BOM and MOM assistance
Planning functionalities
Recipe management
Packing standards support
Kanban View
MRP perspective and forecasting

Advanced Planning and Scheduling

Enhance your production schedule with intelligent APS. Select the optimisation functions that align best with your business objectives. Fine-tune the production schedule for JIT, ETA, inventory optimisation, or other cost-saving targets.

Clear Gantt charts
Rescheduling capabilities
Swift and user-friendly interface
Designed for Generation Z
Rapid production scheduling
API for external data connection (e.g., weather forecast, stock market data, etc.)

Learn more about APS Software »

OEE Software

Digitise production processes and let the data communicate through easily interpretable visuals. Link your machinery to our IIOT platform. Even traditional mechanical equipment can be digitised with Nexelem.

Data capture and retention
Production KPI calculation
Tailored dashboard
Visual oversight
Prompt fault response
Actionable insights derived from KPIs

OEE dashboard with manufacturing KPI - screenshot of user interface

Questions? Contact us today »

Benefit from the following advantages by using Nexelem:

Nexelem can integrate with existing ERP systems and be extensively customised to meet the unique requirements of the manufacturing company

Optimal supply chain

Order raw materials based on production plans created based on actual demand, ensure timely availability of raw materials, semi-finished products and finished-goods by minimizing the amount of inventory.

Effective scheduling

Dynamically manage your production schedule based on changing demand, and monitor work progress based on real-time data from sensors (IIOT).

Production Schedule Optimization with APS Software

Shorter lead times

Increase sales revenues by reducing the time needed to complete a single order.

JIT scheduling and Traceability

Generate production orders automatically. Take into account the availability of raw materials, machines and employee skills as well as ongoing production processes and inventory levels.

Costs callculations on demand

Report costs of manufacturing based on available data: raw materials consumption, employee working time, energy consumption etc.

Paperless manufacturing

Reduce paper usage on your shopfloor. Depending on your needs, settle production using data from IOT and other systems.

Modern production management software
for modern-day challenges

Nexelem makes manufacturers more resilient to unexpected changes and market fluctuations. It supports manufacturing operations by seamlessly facilitating communication between business departments, production and warehouses.

With the ability to assimilate data from multiple sources, Nexelem has a unique advantage in integrating with existing IT solutions. Designed for adaptability, it’s more than a set of pre-packaged solutions; it’s a versatile family of components that facilitate the efficient implementation of fully customised deployments.

Forbes diamonds

Trusted custom software provider for all things manufacturing

Do you need a system to solve complex production management problems? Perhaps you are looking for a partner to help you add new warehouse management features or a manufacturing execution system.

Nexelem can support your enterprise in these areas and many others. Engineers of Nexelem focus on designing effective and reliable solutions whose implementation increases productivity, streamlines internal processes, and increases sales. Among other things, Nexelem offers specialized software for manufacturing companies, internal logistics systems, and systems integration. With us, you will save money and valuable time for your employees! Explore our offer and find out exactly how we can help you!

Get in touch for more information

Testimonials

TT Plast® ⭐⭐⭐⭐⭐

I recommend working with the Nexelem team

because professionals work there
because the implemented software reduces labor costs and streamlines processes
because they offer help and support

___

Ewa Kubala – Chief Administrative Officer

EtyFlex LTD. ⭐⭐⭐⭐⭐

Nexelen by VirtusLab is the promise of collaboration at the highest level!

Professionalism
Commitment
A modern approach to system implementation, and quick responsiveness

___

Maciej Cierniak — Deputy Production Manager, Board Member

Full flexibility with Nexelem software

Nexelem has a people-centric approach allowing full customization to your production. Easy integration with ERP systems, modularity, and excellent post-implementation support are just some of the advantages of our offer. We invite you to a no-obligation conversation combined with a product demonstration.

Lean manufacturing tools

Nexelem is a system in line with the lean manufacturing philosophy. This means that the lean philosophy underlies its design, and thus offers all the advantages of manufacturing concepts in this methodology, as well as tools such as Kanban and VSM.

Domain knowledge

Nexelem is a modular software for manufacturing companies (MES/APS/IIoT), developed by VirtusLab, a technology company that has been supporting global brands in various industries. We are building critical IT systems for manufacturing, logistics, and FinTech for over a decade.

Professional and fast support

We believe that effective and pleasant customer support should be a standard and the basis for smooth cooperation. For this reason, we provide support from our consultant as part of our product maintenance.

At VirtusLab Ltd. we build manufacturing management software under the Nexelem brand, and our 500 IT professionals deliver value to manufacturing companies in Europe.

Certificates received by Nexelem - TISAX, TUV NORD PN-ISO/IEC 27001

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