OEE Monitoring Software for Machine Analytics & Downtime Tracking

OEE tracking and machine monitoring are powerful tools to boost efficiency on the shop floor. By tracking availability, performance, and quality in real time, OEE Monitoring gives a clear picture of how well machines and production lines are truly running. It helps identify bottlenecks, reduce downtime, and eliminate waste – leading directly to higher productivity and lower costs. For any smart factory striving for continuous improvement, OEE Monitoring is essential to achieving world-class manufacturing performance.

Real time OEE monitoring dashboard for analytics & downtime tracking

Real-time OEE machine monitoring for production managers and line workers

The OEE Monitoring software system in Nexelem is a powerful tool for production managers. If you want full visibility into how your factory is performing this feature make your day brighter. It acts as advanced machine monitoring software, giving a real-time view of availability, performance, and quality, so you always know where efficiency is gained, and where it’s being lost.

With Nexelem’s OEE Monitoring, you don’t just see the numbers; you gain actionable insights that help you cut downtime, remove bottlenecks, and keep production on track. For managers focused on driving continuous improvement, Nexelem turns raw data into precise OEE analytics: a practical, everyday tool that supports better decisions and higher productivity.

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Real-time OEE Tracking

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With Nexelem’s real-time OEE machine monitoring dashboard, you get instant visibility into how your machines and production lines are performing. Our fast IoT server connects directly with your equipment, turning raw machine signals into clear OEE values. Automated OEE tracking helps you react quickly, optimize processes, and maintain efficiency across the factory floor.

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Monitor production with assigned workers

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Live OEE monitoring software by Nexelem links machine performance with your team through the built-in skills matrix. You can see which operators are running specific machines, track their impact on productivity, and ensure the right skills are matched to the right tasks. This gives you a complete picture of both machine and human performance.

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Empower your team with real-time productivity values

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By sharing live production data, Nexelem makes performance transparent and actionable for everyone on the shop floor. Workers see the same OEE analytics & values as managers, which builds engagement, responsibility, and teamwork. Clear numbers drive faster decisions and continuous improvement.

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Track and analyze machine downtime and micro-stoppages

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Nexelem automatically captures both major downtimes and small interruptions that often go unnoticed. With historical production data and AI-driven scheduling in our OEE software, you can identify recurring problems, plan maintenance at the right time, and minimize costly production losses.

OEE machine monitoring software and other products

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Kanban view

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Advanced Planning and Scheduling (APS)

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Frequently Asked Questions about OEE Monitoring

Nexelem is not just a passive monitoring tool; it is a comprehensive OEE software system designed to drive action. Unlike basic counters, our system integrates deep connectivity with machines (IoT) and context from operators. This ensures that the Overall Equipment Effectiveness data is accurate, real-time, and immediately actionable for your continuous improvement strategies.
Automated OEE tracking eliminates the guesswork and errors associated with manual paper records. By capturing every micro-stoppage and slow cycle in real-time, the system highlights exactly where you are losing money. This allows production managers to focus on solving the biggest bottlenecks rather than spending hours gathering data.
Yes, our solution functions as advanced machine monitoring software. It connects directly to your PLCs and sensors to monitor machine states (running, idle, fault) 24/7. This granular level of monitoring provides the foundation for accurate OEE calculations and predictive maintenance alerts.
Our system transforms raw data into deep OEE analytics. You can drill down into specific loss categories like Availability Loss (breakdowns), Performance Loss (slow cycles), and Quality Loss (rejects). The dashboard visualizes trends over time, helping you understand if your process changes are actually improving the shop floor performance.
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